Intelligent flexible bag packaging machine

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With the rapid development of e-commerce all over the world, online shopping has become a major trend. A book, A T-shirt, a pair of shoes etc., Packaging these different size and shape products is a huge challenging for e-commerce logistics. Therefore, we have developed this Intelligent flexible bag packaging machine as a solution.

The system consists of 4 basic parts: bar-code reading, product scanning, packaging, and labeling units.

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Ⅰ. Packaging process:

People will put different specifications of products in the center on the assembly line. Identify the product material number by scanning the code. Matching the material number with the order and logistics data. Import the matched data for real-time printing. Using the information that comes from the 3D scanner, the device automatically adjusts to the right size for the packaged product. The product is sealed with four sides tightly by the ways of longitudinal knife cutting and sealing, horizontal knife cutting and sealing, and suction cup labeling.The packaging materials adopt recyclable PE , PP or POF film, etc. The sealing lines are all on the mid-line of the product. It ensures the beauty and strength of the sealing. Then  transferred to different express collection boxes in turn through the later section of scanning code verification.

Ⅱ. Advantages:

① This equipment reduces manual packaging, labeling and work intensity;
② Saving the packaging costs;
③ The packaging side scraps can be recycled twice;
④ Saving space waste and material costs;
⑤ Two rolls of conventional materials can be continuously packaged in about 1500-2000 products.

Intelligent Flexible Bag Packaging Machine 11

Intelligent Flexible Bag Packaging Machine 10

Intelligent Flexible Bag Packaging Machine 12

Intelligent Flexible Bag Packaging Machine 13

Intelligent Flexible Bag Packaging Machine 14

Intelligent Flexible Bag Packaging Machine 15

Intelligent Flexible Bag Packaging Machine 16

Intelligent Flexible Bag Packaging Machine 17

Intelligent Flexible Bag Packaging Machine 18

Intelligent Flexible Bag Packaging Machine 19

Intelligent Flexible Bag Packaging Machine 20

Equipment Parameters of Intelligent Flexible Bag Packaging Machine

I. Hardware Configuration Requirements and Parameters

Table 1 Brand of equipment hardware configuration

Accessory Name Accessory Brand
Motor Leadshine, Inovance
Printer Zebra
Pneumatic Component AirTac
Guide Rail Yiheda
Control Inovance PLC
Sensor Class OMRON
Switch OMRON
3D Measurement Light Curtain ESPE

2. Equipment Technical Requirements

Table 2, Equipment Parameters

qualification technical requirement
Packaging Size Conditions ① Length + Width ≤ 750mm

② Maximum Width:  500mm

③ Height ≤ 300mm

④ 100mm ≤ Length ≤ 1000mm

The above dimensions can be packaged

Equipment Weight About 1.5 Tons
Packaged Product Weight ≤40kg
Assembly line speed 300mm/s
Equipment Dimensions Length, Width and Height: 4,500 mmx1600mmx2200mm
Handling Capacity Theoretical packaging processing capacity: 700 pieces / H (MAX, Print)
Major Function Automatic "tailored" packaging, Automatic printing, Automatic labeling, Automatic bag sealing;
Scanner Recognition Rate 1. The system supports 128 codes, 69 codes and other bar codes
2. The recognition rate of 1 D barcode is 99.9%.
PE Bag Specifications The first kind:

Material: PE film

Length of one volume: About 600 meters

Width: 850mm

Thickness: About 0.06mm

Film Rolling Diameter: About 200mm

Weight: About 30kg

Packaged Product Specifications: High + Width ≤ 750 mm,

Length ≤1000mm;

 

The Second Kind:

Material: PE film

Length of one volume: About 600 meters

Width: 600mm

Thickness: About 0.06mm

Film Rolling Diameter: About 200mm

Weight: About 30kg

Packaged Product Specifications: High + Width ≤ 500 mm,

Length ≤1000mm;

 

Logistics Information Sheet Size Width: Max 100mm Length: Can be freely set
Safety Protection Function Anti-pinch, Anti-scalding, Anti-misoperation; Double Foolproof Buttons; Safety doors; Safety Switches
operating system Windows10 and above legitimate systems
touch screen ≥15 inches, memory capacity: 8GB;
External Communication Ethernet, USB, RS232
Operating Environment Operating Temperature: -18℃ to 40℃
Voltage: 220v ± 10%   Frequency: 50HzEquipment Power: 8KW
IP protection level: Not less than IP65, Adapt to the harsh environment
Standard Auxiliary Equipment Label Printer, Labeling Machine, Safety Protection Switch,

 

Equipment 3D View

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