Intelligent flexible bag packaging machine

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With the rapid development of E-commerce all over the world, online shopping has become a major trend. A book, a T-shirt, a pair of shoes etc., packaging these different size and shape products is a huge challenging for E-commerce logistics. Therefore, we have developed this Intelligent Flexible Bag Packaging Machine as a solution.

The system consists 4 basic parts: Bar-code Reading, Product Scanning, Packaging, and Labeling Units.

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Ⅰ. Packaging Process:

  • Put different specification products in the center on the assembly line.
  • Identify the product material number by scanning the code.
  • Match the material number with the order and logistics data.
  • Import the matched data for real-time printing.
  • Use the information that comes from the 3D scanner, the device automatically adjusts to the right size for the packaged product.
  • The product is sealed with four sides tightly by the ways of longitudinal knife cutting and sealing, horizontal knife cutting and sealing, and suction cup labeling.

The packaging materials adopt recyclable PE , PP or POF film, etc. The sealing lines are all on the mid-line of the product. It ensures the beauty and strength of the sealing. Then  transferred to different express collection boxes in turn through the later section of scanning code verification.

Ⅱ. Advantages:

① Reduce manual packaging, labeling and work intensity;
② Saving the packaging costs;
③ The packaging side scraps can be recycled twice;
④ Saving space waste and material costs;
⑤ Two rolls of conventional materials can be continuously packaged in about                 1500-2000 products.

Intelligent Flexible Bag Packaging Machine 11

Intelligent Flexible Bag Packaging Machine 10

Intelligent Flexible Bag Packaging Machine 12

Intelligent Flexible Bag Packaging Machine 13

Intelligent Flexible Bag Packaging Machine 14

Intelligent Flexible Bag Packaging Machine 15

Intelligent Flexible Bag Packaging Machine 16

Intelligent Flexible Bag Packaging Machine 17

Intelligent Flexible Bag Packaging Machine 18

Intelligent Flexible Bag Packaging Machine 19

Intelligent Flexible Bag Packaging Machine 20

Equipment Parameters of Intelligent Flexible Bag Packaging Machine

1. Hardware Configuration Requirements and Parameters

Brand of Equipment Hardware Configuration

Accessory Name Accessory Brand
Motor Leadshine, Inovance
Printer Zebra
Pneumatic Component AirTac
Guide Rail Yiheda
Control Inovance PLC
Sensor Class OMRON
Switch OMRON
3D Measurement Light Curtain ESPE

2. Equipment Technical Requirements

Equipment Parameters

Qualification Technical Requirement
Packaging Size Conditions

① Height + Width ≤ 750 mm

② Maximum Width:  500 mm

③ Height ≤ 300 mm

④ 100 mm ≤ Length ≤ 1000 mm

The above dimension products can be packaged

Equipment Weight About 1.5 Tons
Packaged Product Weight ≤40 kg
Assembly Line Speed 300 mm/s
Equipment Dimensions Length, Width and Height: 4,500 mm x 1600 mm x 2200 mm
Handling Capacity Theoretical Packaging Processing Capacity: 700 Pieces / h (MAX, Print)
Major Function Automatic "Tailored" Packaging, Automatic Printing, Automatic Labeling, Automatic Bag Sealing
Scanner Recognition Rate 1. The system supports 128 codes, 69 codes and other bar codes
2. The Recognition Rate of 1 D barcode is 99.9%.
PE Bag Specifications

The First kind:

Material: PE Film

Length of 1 Volume: About 600 meters

Width: 850 mm

Thickness: About 0.06 mm

Film Rolling Diameter: About 200 mm

Weight: About 30 kg

Packaged Product Specifications: High + Width ≤ 750 mm,

Length ≤1000 mm;

The Second Kind:

Material: PE Film

Length of 1 Volume: About 600 meters

Width: 600 mm

Thickness: About 0.06 mm

Film Rolling Diameter: About 200 mm

Weight: About 30 kg

Packaged Product Specifications: High + Width ≤ 500 mm,

Length ≤1000 mm;

 

Logistics Information Sheet Size

Width: Max 100 mm

Length: Can be freely set

Safety Protection Function Anti-pinch, Anti-scalding, Anti-misoperation; Double Foolproof Buttons; Safety Doors; Safety Switches
Operating System Windows 7 and above legitimate systems
Touch Screen ≥15 inches, Memory Capacity: 8GB;
External Communication Ethernet, USB, RS232
Operating Environment Operating Temperature: -18 ℃ to 40 ℃
Voltage: 220v ± 10%   Frequency: 50Hz  Equipment Power: 8KW
IP Protection Level: Not less than IP 65,  Adapt to the harsh environment
Standard Auxiliary Equipment Label Printer, Labeling Machine, Safety Protection Switch

 

Equipment 3D View